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Plain answers · Dairy farms

How do I get an alert when my bulk tank warms up?

Most tanks only tell you the temperature when you are standing in front of them. Here is what it takes to hear about a warm tank while you are in bed or in the field.

Why the tank does not tell you itself

The thermometer and recorder on a bulk tank are there to show and record the temperature. Most have no way to call anyone. A compressor that trips at eleven at night is found at morning milking, with a full tank of warm milk.

Three ways to get an alert

  • A newer tank control with a built-in alarm. Some current tank controllers can send messages. If yours can, start there. It usually needs internet in the milk house.
  • A stand-alone Wi-Fi temperature sensor. Cheap and quick. It watches one temperature, needs Wi-Fi that reaches the milk house, and tells you nothing about why the tank is warm.
  • A monitoring panel. Sensors on every tank, plus wash water, hot water, vacuum, compressor and power, on its own cellular connection.

What a good alarm checks

A plain high-temperature limit is not enough, because every tank is warm for a while when fresh milk goes in. A useful alarm waits out the cooling window after milking starts, then alerts if the milk is still above the limit. It also needs a separate alert for slow cooling: milk that is coming down, but not fast enough.

The alert should say which tank, what the temperature is, and whether the compressor and agitator are running. That tells you whether to reset a breaker or call for service before you leave the house.

Do not forget the power

A sensor that runs on barn power and barn Wi-Fi goes quiet in an outage, which is when you most need it. Look for a battery and a cellular connection, and for an alert when the monitor itself stops reporting.

Common questions

Short answers

Does an alarm replace the tank's required recorder?

No. A monitoring system works alongside the recording equipment your tank is required to have. It does not replace it.

Will a sensor touch the milk?

It does not need to. Sensors strap to the tank or line, or use an existing thermometer well. Nothing is added to a milk contact surface.

What if there is no internet at the barn?

Use a system with its own cellular connection. Ours does, and the monthly fee covers it.

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